Off-Grid Solar Lighting for Oil Fields

Off-grid solar lighting for oil field roads, camps and perimeters works because nothing on the pole needs the grid: panel, battery and controller travel with the fixture, and a road no utility will ever reach is lit in a week. Size it for three to five days of autonomy, IP66 against dust, and a battery a technician can swap from a ladder, because the nearest workshop is two hours of gravel away. What it cannot do is enter the classified zone: at the wellhead, the separator battery and the tank farm the area drawing governs, and there we supply Ex-rated fixtures instead.

Site conditions

Where solar belongs on a field, and where it stops

An oil field is not one lighting problem. A field road, a camp street and a tank farm sit on the same lease and answer to three different documents: the road profile, the camp standard and the area classification drawing.

01

Field roads and camp

A field road, a camp street and a gate are unclassified: no gas, no dust cloud, no reason to pay for a certified fixture. This is where a solar pole replaces a generator, a fuel run or a kilometre of conductor.

02

Perimeter and remote gates

A fence line is the other natural fit: the pole stands alone, the radar sensor brings the light up when something moves, and nothing depends on a signal the lease does not have.

03

The classified zone stops solar

At the wellhead, the separator battery, the tank farm and the loading rack the area drawing decides. A solar all-in-one carries no Ex certificate, so we supply ATEX floodlights and linear fixtures on a conventional supply there.

Sizing

Sizing for a site nobody visits

The table is the starting point we use on a field layout. Autonomy runs longer than on a municipal road because nobody notices a dark pole until an incident report is written, and because the cleaning interval is set by the road, not by a maintenance crew.

PointNight profileAutonomyModel
Access road12 h at 30%, radar to 100%4–5 daysAIOAS 60–120 W
Camp street6 h at 100%, then 50%3 daysAIOAS 60–100 W
Perimeter and fence12 h at 30%, radar to 100%5 daysAIOX 60–100 W
Gate and checkpoint12 h at 100%3 daysAIOX 60 W
Classified area12 h at 100%Supply, not solarAEL or AELL Ex
The nearest workshop is two hours of gravel. That is a battery specification, not a service note.
Wear

Dust, vibration and the two numbers that decide the model

Dust costs twice on a field: a film on the panel costs charging and a film on the lens costs light. On a road that is graded or gravel, we plan a cleaning interval of 8 to 12 weeks and size the panel with that soiling loss included, instead of assuming a clean panel all year.

Vibration from pumping units and haul traffic is the second one. A die-cast body with vibration-proof fasteners keeps the lens seated and the gasket compressed; a plastic housing that rattles open at year three is how a luminaire loses its IP rating with nobody noticing.

Service

A battery a technician can swap from a ladder

LiFePO4 at 3,000 cycles to 80% state of health is roughly eight years of one full cycle a night, longer than most service contracts. The day it does end, the question is not the chemistry but the access: on the AIOX the battery and the controller sit behind a side cover, so a technician on a ladder changes them without taking the luminaire off the pole and without a crane on a lease road.

Quote spares with the project. A field that buys no spare battery ends up with a dark pole in year six for the sake of a component that costs a fraction of the luminaire, and the trip to change it costs more than the part.

Boundary

Where the area drawing stops solar

This is the table we use to split a lease into two purchases. The licensor's drawing governs, and on an operating field it is often older than the equipment standing under it, so it is the first document we ask for.

AreaZoneWhat we supply
Wellhead and christmas treeZone 1AEL Ex floodlight
Separator batteryZone 1AEL or AELL Ex
Tank farm and loading rackZone 1–2AEL 100–150 W
Flowlines and manifoldsZone 2AELL linear
Field road, camp and gateUnclassifiedSolar AIOAS or AIOX
A luminaire is cheap next to the incident report. Where the drawing says Zone 1, the answer is an Ex fixture, not a solar one.
Documents

What goes out with the offer

A field offer carries four documents: the photometric study on your layout, the autonomy calculation with the source of the sun data, a bill of materials per pole, and the maintenance sheet in Spanish for the crew that will actually clean the panels. Where the lease has a classified area, add the marking per area and the certificate pack, because that is what the operator's auditor reads first.

AIOX all-in-one solar street light with a side-access battery box
AIOX: battery and controller behind a side cover, so the swap happens from a ladder and not from a crane.
FAQ

Questions from field engineers

Can a solar street light go inside the wellhead area?+
No. A solar all-in-one carries no Ex certificate, and the wellhead is Zone 1 on almost every drawing we have been sent. Inside that boundary we supply ATEX floodlights on a conventional supply; the solar poles stay on the roads, the camp and the fence line.
How much autonomy does a field road need?+
Four to five days, against three on a municipal road. Nobody drives a field road at night to check that the lights are on, so a dark stretch is discovered late and reported later. The number comes from the worst month at the coordinates, not from a template.
Who changes the battery, and how long does it take?+
Two people are not needed: the AIOX battery and controller come out through a side cover, so one technician on a ladder does it in under half an hour without removing the luminaire. We quote one spare per ten poles for sites more than an hour from a workshop.

Send the field layout

Coordinates, the length of road and the areas that must stay lit are enough. We return the autonomy calculation, the model and the boundary where solar has to stop.

Request a field quote